Chemical Process Simulation

ENCH600020

Prerequisites

Chemical Engineering Thermodynamics

Mass and Energy Balances

Course Type

Compulsory

Credit Hours

3

Course Learning Outcomes

  • Utilize the latest chemical engineering software to create steady-state and dynamic simulations.
  • Manipulate process variables and unit topology in chemical industry applications.

Course Content / Syllabus

  • Steady-State and Dynamic Models

    • Introduction to steady-state and dynamic modeling principles
    • Applications in process simulation and analysis
  • Stream

    • Stream flow analysis in process systems
    • Stream property calculations and applications
  • Heat Exchangers Equipment

    • Design and operation of heat exchangers
    • Performance analysis and optimization
  • Piping Equipment and Rotating Equipment

    • Overview of piping systems and components
    • Principles of operation for pumps, compressors, and turbines
  • Separation Equipment

    • Design and analysis of separation processes
    • Applications in distillation, absorption, and filtration
  • Columns and Towers

    • Process design of distillation columns and absorption towers
    • Performance evaluation and troubleshooting
  • Reactor

    • Types of chemical reactors and their applications
    • Reactor design and optimization
  • Refrigeration System

    • Principles of refrigeration cycles
    • Design and operation of refrigeration systems
  • PID Controller Selection for Temperature, Pressure, Level, and Flow

    • Criteria for selecting appropriate PID controllers
    • Application of controllers in process variables
  • Cascade Controller

    • Principles and applications of cascade control
    • Advantages in process control systems
  • Model Testing and Adjustment of PID Controllers

    • Testing and tuning of PID controllers
    • Optimization for stable and efficient process control

Recommended References

  • Fogler, H. S., Elements of Chemical Reaction Engineering, Prentice-Hall.
  • Douglas, J. M., Conceptual Design of Chemical Processes, McGraw-Hill, 1998.
  • Peters, M. S., & Timmerhaus, K. D., Plant Design and Economics for Chemical Engineers, 4th ed., McGraw-Hill, 1991.
  • HYSYS Steady State Model and Tutorial.
  • SuperPro Designer User Guide and Tutorial, Intelligen, Inc.