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Chemical Product Design

ENCH600025

Prerequisites

Mass and Energy Balance

Fluid Mechanics and Particles

Heat Transfer

Mass Transfer

Chemical Reaction Engineering

Engineering Economics

Course Type

Compulsory

Credit Hours

3

Course Learning Outcomes

  • Apply knowledge from previous subjects to design a complete chemical product, covering:
    • Needs analysis
    • Idea generation
    • Selection and manufacturing processes
    • Supply chain management
    • Intellectual Property Rights (IPR)
    • Health, Safety, and Environment (HSE) considerations
    • Economic analysis
  • Demonstrate problem-solving skills and work effectively in teams.
  • Develop entrepreneurial capabilities.

Course Content / Syllabus

  • Understanding Consumer Needs

    • Techniques for identifying and analyzing consumer demands
    • Methods for gathering consumer feedback and preferences

  • Product Specifications

    • Defining product features, quality standards, and requirements
    • Translating consumer needs into technical product specifications

  • Creating and Selecting Product Concepts

    • Ideation and brainstorming techniques for product development
    • Evaluation and selection of feasible product concepts

  • Product Formulations

    • Development and optimization of product formulations
    • Material selection, ingredient testing, and formulation testing

  • Product Manufacturing

    • Principles of product manufacturing processes
    • Scaling up from laboratory to industrial production

  • Supply Chains

    • Design and management of efficient supply chains
    • Procurement, logistics, and distribution strategies

  • Economics

    • Cost analysis, pricing strategies, and profitability
    • Economic considerations in product development and manufacturing

Recommended References

  • Cussler, L., & G. D. Moggridge, Chemical Product Design, Cambridge University Press, 2011.
  • Seider, W. D., Seader, J. D., & Lewin, D. R., Product and Process Design Principles: Synthesis, Analysis, and Evaluation, Wiley & Sons Inc., 2009.
  • Wesselingh, J. A., Kiil, S., & Vigild, M. E., Design and Development of Biological, Chemical, Food, and Pharmaceutical Products, John Wiley & Sons, Ltd., 2007.
  • Ulrich, K. T., & Eppinger, S. D., Product Design and Development, 5th ed., McGraw-Hill.
  • Birgit Kamm, Patrick R. Grubber, & Michael Kamm, Biorefineries – Industrial Processes and Products, Wiley-VCH, Swiss, 2005.